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Manufacturing EngineerStreet Address Saranac TrailFort Worth, Texas Street Address
Phone PHONE NUMBER AVAILABLEE-mail EMAIL AVAILABLESUMMARYTask oriented professional Manufacturing Engineer, with 35 years ofmanufacturing experience.High level of expertise in manufacturing processes and machiningoperations, CNC Programming and cost reduction.Excellent team building skills, including instruction of interactivemanagement, and Crosby quality classes including 5S and Lean manufacturing.Contract management of vendors and sub contractors. Excellent supervisoryand management skills.PROFESSIONAL EXPERIENCEPCXContract N/C Programmer May 2015 PresentCNC Programming 5 axis mills using UG NX 8.5 and 10.0 and Vericut 7.34,for airframe components.Process improvements and tool development. Using difficult materials, suchas Inconel 718, and Titanium, and H12 type forgings.ADI, Inc.Contract N/C Programmer Feb 2015 Mar 2015CNC Programming 5 axis mills using UG NX 8.5 and Vericut, for Airbusairframe components.Bell Helicopter Oct 2007 Oct 2014Eng Mfg Planning N/C IIICNC Programming 3, 4, and 5 axis mills, and Jig Bore programming, using UGNX5, APT, CTSS, Vericut, Zoller, CATIA V5, and V6 2011, V6 2013, VISIPRISECAMS, AND KRONOS. Also responding and writing MELTARs. And writing travelers andinstructions for programming, and tool travelers for fixtures and planninginstructions. Cut process time and tool improvements ex: PHONE NUMBER AVAILABLE and 901-033-816-101 from 8 hours to under 4hrs, each. Created the first Bell Helicopter 525 transmission main case program,using CATIA V6.Encore Drill Bit, Inc. Jun 2007 Oct2007Manufacturing Manager, Lead ProgrammerCNC Programming and tooling design for oil field drill bit Fixture design,tool catalog, and principle buyer, and shop manager.Usage of Pro Engineer, manufacturing modules.CNC Programming and tooling design for PDC Bits. Developed manufacturing processes, and tool designing for tooling. Designed tooling and fixtures to manufacture Developed processes and documentation, which improved their ability tomeet dates and costs. Designed and implemented databases for tool catalogs and purchasing.M7, Inc. Nov 2006 Dec 2006Manufacturing Engineer, Contract ProgrammerCNC Programming and tooling design for Erickson helicopters, sheet metalform shop.Usage of CATIA Version 5.16, Version 5.17.CNC Programming and tooling design for Aerospace components. Developed manufacturing processes, and tool designing for formtooling. Designed tooling and fixtures to manufacture Developedprocesses and documentation for sub contractors, which improved theirability to meet dates and costs.Cam-Tech, Inc. Jul 2004 Nov 2006Design/Manufacturing EngineerCNC Programming and tooling design for Drill Bit (Drill-King) andComponents for Reamers and down-hole components'.As well as excel tool database and tool setup design. Usage of MasterCam,CATIA Version 5.12, Version 5.14, Version 5.16.CNC Programming and tooling design for Aerospace components. Cut cost of manufacturing parts by 50%. Improved production time of sub contractors by 50%. Cut cost of tooling usage for plug valve bodies by $17,000 a year. Developed new manufacturing processes, which reduced cost ofmanufacturing by 50%. Designed tooling and fixtures to manufacture Flowline products whichsaved $15,000. Developed processes and documentation for sub contractors, whichimproved their ability to meet dates and costs. Selected to new productdevelopment team. Selected to Y2K Compliance Team.MIC. Jun 2003 Jul 2004NC Programming ManagerProgramming and tooling for down-hole components in oil drilling. Use ofMasterCam, Pro-E.Developed databases for the cataloging of current tools and documentationfor use in maintainingISO-9001 certification. Continuous improvement of tooling, and postprocessors, as well as methods.FMC. Jan 2002 Oct 2003Senior MachinistMachining and set up of all machines in Manifold Systems and Pumps,including Toshulin VTL, Mori Seiki lathes, Niigata horizontal mills.Lead machinist on new machining process on Mazak 4 axis Horizontal mill -deep hole drilling and cell development.Implemented many improvements to reduce manufacturing time by half.MS CONSULTING Oct 1998 Dec 2002Owner / Chief ConsultantOffering services in the manufacturing industry as a manufacturingconsultant and CNC programmer.With expertise in cost reduction and product flow. Training on metalcutting techniques, tooling and fixtures design and use, machine toolacquisition and start-up.Also writing CNC Post processors for CNC programming software.Previous contracts:SEAM-MAC TUBE, Stephenville, Texas. Jul 2000 Dec2002CAD/CAM software evaluation, programming of mill for production of forgingdies, die and punch design, and upset calculations.Database design for tooling and tape inventory. Process and toolingimprovements, product flow improvement.Reporting to: Bill GordonMARTIN SPROCKET & GEAR, Arlington, Texas. Jan 1999 Jul 2000CNC programming, tooling design, fixture design, training of CNCprogrammers, process improvements, production of machine tool drivers (postprocessors).Design of Make to Order gears and sprockets and estimating andreducibility.Reporting to: Jim ShehanFMC FLUID CONTROL DIVISION Sep 1981 Jun 1998Manufacturing Engineer Jan 1995 Dec 1998Responsible for production of Flowline products. CNC Programming, usingCompact IIE, and Applicon NC Graphics software, tool and fixture design andmanufacture.Routing maintenance and part number set up. Machine tool purchase projectsand machine rebuild projects. Design and implementation of new productprocesses.Provided technical assistance to sub contractors, shop floor and officelayouts. All product documentation and maintenance per ISO 9001requirements. Writing machine tool drivers, or post processors for newmachine tools including mill turn machines and 4 axis lathes. Cut cost of manufacturing parts by 50%. Improved production time of sub contractors by 50%. Cut cost of tooling usage for plug valve bodies by $17,000 a year. Developed new manufacturing processes, which reduced cost ofmanufacturing by 50%. Designed tooling and fixtures to manufacture Flowline products whichsaved $15,000. Developed processes and documentation for sub contractors, whichimproved their ability to meet dates and costs. Selected to new productdevelopment team. Selected to Y2K Compliance Team.Senior Machinist / CNC Programmer Jan 1990 Jan1995Responsible for machining and programming NC Machines in M.T.O. shop,manufacturing products withVery tight tolerances and short runs. Implemented a set up reduction program that reduced set up times fromtwo hours to thirty minutes.Shop Supervisor Jun 1988 Jan 1990Responsible for all second shift employees more than 60 employees for allmanufacturing operational functions. Selected to team to write policy and procedure manual, which hasbecome corporate standard. Conducted classes on interactive management and Crosby quality. Implemented a mentor program which reduced scrap and rework costs by30% for second shift.Product Knowledge:Wing Unions, Plug Valves, Butterfly Valves, Swivel Joints, Longsweep SwivelJoints, High Pressure Connectors, Choke Valves, Check Valves, Ball Valves,Pumps.EDUCATIONAttended Tarleton State University - Major : Math, MIS; Minor : Biology,BusinessTECHNICAL SKILLSMS OFFICE: ACCESS, EXCEL, WORD, CCMAIL, WORD PERFECT, WINZ1P, DNC SYSTEMS,FORTRAN, COBOLAPPLICON: MODELER, DETAILER, NCG, MTDGEN, BRAVO V7.5O/S: DOS, WINDOWS 3.1, 95, 98, NT3.51, NT 4.0, XP and UNIXMASTERCAM: LEVEL 3 SURFACE MODELING AND MILLING, TURNING AND POSTPROCESSORS.PRO-E: DESIGNER AND MACHINING. G-POSTCATIA : Version 5.12, thru 5.21, Part Design, Drafting, Product,Manufacturing, Surfacing, 5 Axis. Designer V6UG NX1, NX5, NX8.5, Modeler, Drafting, and Manufacturing |