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Click here or scroll down to respond to this candidateCandidate's Name
Stafford Springs, CT Street Address
PHONE NUMBER AVAILABLE Home PHONE NUMBER AVAILABLE Cell
EMAIL AVAILABLE
OBJECTIVE
A position in a Plastics related industry that would utilize my experience and allow for mutual growth
opportunities for both my employer and me.
Experience
Plastics Process Engineering Manager
ALBEA AMA Division 02/2016 present
Process Engineer III
Nypro/Jabil (03/2015 02/2016)
Project Manager / Senior Process Engineer
Forum Plastics (4/2014 4/2015)
Assist in achieving shortterm strategic company profit and growth goals
Planning, coordination and execution of new injection molding and assembly projects
Advise customers on design for manufacture improvements
Achieve quality, cost and delivery goals for new product development
Independently conceptualize and conduct improvement projects to resolve quality issues, reduce
manufacturing costs and increase throughput
Establish cost, schedule and validation plans and prepare customer project plans
Act as primary customer project liaison
Provide internal crossfunctional project communication and team updates
Supplier selection and management. Quality improvements and cost reductions
Production scheduling customer/operation interface during product development and startup phases
Team building training and mentoring of shop floor associates and coworkers
Identify, evaluate and develop new business opportunities
Provide routine customer project status updates
Develop new products to a steady state process capable status
Manage ontime invoicing and payments on new tooling and development
Create and execute validation protocols and activities
Manage internal and external resources related to programs and projects
Develop steel grooming strategies for new tooling
Hold mold design reviews with vendors and customers
Develop robust injection molding processes for new tooling using Scientific Molding methods
Project/Process Engineer
Dymotek (4/2013 4/2014)
Manage all areas of NPI process with internal and external customers.
Create and supply project plans and timelines using project management software.
Work with customer early during NPI to align all facets of projects from tooling vendors to materials and
automation.
Participate in Design reviews /DFMs
Develop and manage new process validations ensuring accurate completion of validation protocol and
proper documentation.
Experience with 2 shot and Silicone molding.
Develop new process validation protocols and project Quality Plans from FAI's through full PFMEA driven
control plans and full process validations (IQ/OQ/PQ).Conduct and interpret Design of Experiments.
Use Scientific Molding / Decoupled based approach to developing robust molding processes.
Continuously researching cutting edge technologies.
Developed internal objective on process control regarding injection molding processes and
documentation.
Researching methods of data acquisition to network all molding presses both Japanese and European to
our main network .
Implemented RJG Systematic/Master Molder training program for all technicians.
Champion 5s and Lean Manufacturing
Transferred existing EDARTs to more complex applications.
Travel to Asia for tool qualifications and approval sign offs.
Work closely with Business development team providing potential leads to sales group based off
extensive personal network and experience.
Develop Supply Chain for various company requirements related to the business.
Process Engineer (3/2012 3/2013)
Vision Technical Molding
Perform sampling of new molds
Perform process developments, DOE, OQ PQ runs and mold qualifications for new jobs using both
internal and external protocols.
Set up molds and robotics
Participate on continuous improvement teams
Maintain documentation and ensure SOPs are followed
Trouble shooting molding issues
Work with Quality Engineering on nonconforming issues
Maintaining hygienic work environment in clean room
Process a wide array of Engineering and Commodity materials for extremely intricate molds for medical,
automotive and consumer industries
Safety Committee member
Senior Process Engineer / Project Manager (11/2011 12/2012}
Vaupell
Develop new process validation protocols and project Quality Plans from FAI's through full PFMEA driven
control plans and full process validations (IQ/OQ/PQ).Conduct and interpret Design of Experiments.
Project Management of molding and tooling projects stateside and for Asia operations. Occasional travel
to Asia for projects and mold qualifications.
Manage tool builds and supply project timelines using project management software.
Manage new process validations ensuring accurate completion of validation protocol and proper
documentation.
Assist Operations with existing problematic production processes.
Review product design for compliance with engineering principles, company standards, and customer
contract requirements.
Make recommendations that improve part performance and manufacturability.
Nurture relationships with strategic customers. Provide company with market intelligence and solutions to
issues,
Generate cost models with crossfunctional buy in and prepare formal quotations.
Serve as liaison between Engineering and Operations to review quotes, new business opportunities and
ensure the organization responds to issues in a timely manner.
Manage tool builds and supply project timelines using project management software.
Participate in continuous improvement teams for systems, procedures and training programs.
Process Engineer [2004 2011]
Vision Technical Molding
Manchester Ct.
RJG Master Molder Level 1 Certified
Perform sampling of new molds
Perform process developments, DOE, OQ PQ runs and mold qualifications for new jobs using both
internal and external protocols.
Set up molds and robotics
Participate on continuous improvement teams
Maintain documentation and ensure SOPs are followed
Trouble shooting molding issues
Work with Quality Engineering on non conforming issues
Maintaining hygienic work environment in clean room
Process a wide array of Engineering and Commodity materials for extremely intricate molds for medical,
automotive and consumer industries
Safety Committee member
Supervisor/ Processor [2002 2004]
APT Worcester Ma.
Supervise production personnel
Maintaining proper reports and documentation
Perform setups, set up work stations
Process production molds to standard cycles
Trouble shoot molding and equipment issues
Set up robotics
Assist operators with manufacturing issues
Address quality issues
Sample new molds and develop processes
Maintain clean and efficient manufacturing environment
Molding Manager (2000 2002)
Cycles Connecticut, Seymour, CT
Responsible for development of molding operations at Connecticut facility.
Management of Molding Department. Responsible for production and maintenance, mold maintenance
and repair. Worked directly with engineering, sales, and mold makers.Set up and processed all production
and prototype tooling for the facility short and long runs as well as new tool qualifications.Responsible for
quality control and some project management.Set up and ran lights out operations when
needed.Processed commodity and engineering resins along with various types of tooling for
the medical,automotive, telecommunications, and cosmetic packaging industries.
Molding Manager (1992 1999)
Eyelematic/Echo Manufacturing, Watertown, CT
Management of molding, decorating, lining, and light assembly departments.
Supervision of production and maintenance, mold maintenance and repair.
Served as liaison with engineering, sales, and customer development groups to qualify new products prior
to and during development stages. Trained quality and manufacturing groups in proper methods and
procedures. Debugging of new molds.
Setup and process a variety of molds, plastics, and molding auxiliary equipment.
Troubleshooting. Experienced with robotics and automation equipment.
Worked as liaison with Husky in transferring PET preform technology into the manufacturing of thick
walled cosmetic jars, improving cycle times and quality thus out performing standard molding machines in
the manufacturing of cosmetic jars. Responsible for the layout, start up, and qualification of new Husky
indexing system. Helped improve processes of other molds and processes within the facility.Worked on
implementing standard procedures and started developing new boms within the facility.Set up and
qualified new tools and gave input to management and tooling vendors on tool repairs.Assisted with daily
trouble shooting of molding issues and worked to meet company objectives.Materials processed were
PETG,PMMA,PP,SAN, ABS,ACETAL,HDPE,LDPE,STYRENE.Presses were from 50 Ton to 450
tons.Supervised ten direct reports on the Husky jar cell.
Supervisor/ Molding Technician (1986 1992)
Quality Coils Inc., Bristol, CT
Oversaw Molding Department. Setup and processing of transfer and injection molding equipment. Mold
component changeovers.Daily trouble shooting of machines and processes. Provided training
andleadership.
Materials Processed were Nylons, Polyesters, for the injection molding of bobbins and thermosets for the
encapsulation of coils in the transfer molding process
EDUCATION
(1991)
Tunxis Community College, Farmington, CT
(1994)
Northwest Community College, Winsted, CT
(1995)
Naugatuck Valley Community Technical College, Waterbury, CT
Plastics Technology Certificate
(2008)
Master Molder Certification
(2013)
RJG Systematic Training for LSR
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