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Title Lean & Process Improvement Consultant
Target Location US-TN-Knoxville
Email Available with paid plan
Phone Available with paid plan
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                                                              Candidate's Name
                                                                      PHONE NUMBER AVAILABLE
Current Address
                                                                                                                        EMAIL AVAILABLE
Street Address , Longview Road, Apt#I,
Knoxville, TennesseeStreet Address .


                                                           EDUCATIONAL QUALIFICATION

Masters Degree in Industrial Engineering, University of Tennessee, Knoxville, TN              2015April 2017.
(GPA 3.55)

Bachelors Degree in Mechanical Engineering, Anna University, India                                         20102014.
(GPA 3.52)

                                                                       EXPERIENCE:

Lean & Process Improvement Consultant                                                                      January 2015Currently
Centre for Advanced Systems Research and Education (CASRE)


         Developed a risk mitigation framework for low frequency events involving mobile entities which is my thesis in my Masters
          degree. Implemented the framework in Alcoa, Tennessee and in Y12, Tennessee
         Designed a new Risk Prioritization Number to be used for low frequency events
         3 years of handson experience in consulting projects related to Six Sigma, Process Improvement and Statistical Data
          Analysis


Engineering Intern                                                                                         January 2016May 2016.
Xtreme Tower Products, Maryville, TN.


         Worked on design modification of boat towers for upgraded and remodelled boats using   AutoCad 3D  and  Solidworks
          software
         Created work instructions for the processes in the plant
         Implemented a standard labelling procedure for all the towers
         Developed a Tower matrix based on customers to sort out each product


Project Supervisor                                                                                           June 2016July 2016.
Regis Corporation, Chattanooga, TN.


         Advised a team of 4 to identify the threshold value for quality audit. We studied the process and the available data and
          proposed a solution that a sample size of 1.5% will be representative enough with little impact on the Quality Accuracy
         Proposed solution reduced the cost for quality audit by 39.2%


Project Supervisor                                                                                         June 2016July 2016.
Midlab Corporation, Athens, TN.


         Supervised a team of 4 to perform  plant expansion. We  created a high level process map, performed time studies and
          recommended a new plant layout which reduced the cycle time by 12%
         I created a Value Stream Map and performed the time studies for the production process




-Continued                                                                                                                        Candidate's Name
1
Engineering Intern                                                                                            July 2015August 2015.

Johnson Matthey, Sevierville, TN


         Managed a group of 6 students from Brazil, China and Mexico and worked on improving production capacity. I worked on
          VSM and A3. We increased the production capacity by 26% and reduced manual work by 19.8%
         Directed a team of 5 students from Brazil, China and Mexico and I worked on 5s and sustainability method. We  achieved
          18% reduction in lead time and implemented sustainability in quality lab
Graduate Trainee                                                                                                   May 2014December 2014. Valeo India.
                                                                                                                              Chennai, India.


         Designed the sub assembly for Y9T and YR9 clutch set assembly

         Performed FMEA on the production process for each workstation

         Performed quality test to check for the specifications for both disc and cover assembly

         Studied and analysed the results to provide recommendations for customers to incorporate design changes

Engineering Intern                                                                                       September 2013December 2013.
Rane Engine Valve Limited                                                                                                              Chennai, India.


         Emphasised the idea of using snap gauges in quality check to reduce variation in grooving process.


                                                   CORE STRENGTH/TECHNICAL SKILLS :


     AUTOCAD              ANSYS                     VALUE STREAM MAP                                     CONTINUOUS IMPROVEMENT

     SAS                  ANYLOGIC                  PROCESS SIMULATOR                                    DATA ANALYSIS

     5S                   KAIZEN                    RSTUDIO                                             PROCESS FLOW OPTIMIZATION

     PROE                MATLAB                    ROOT CAUSE ANALYSIS                                  PROCESS SIMULATION

     CREO                 SIX SIGMA                 LEAN & RELIABILITY                                   MICROSOFT OFFICE SUITE & VISIO

     KANBAN               LINDO                     ARENA                                                QUALITY FUNCTION DEPLOYMENT

     ERP                  GAMS                      SAP                                                  PERFORMANCE MEASUREMENT SYSTEMS



                                                                             PROJECTS:

    1. Logistics Network Design & Distribution Plan Optimization

Analyzed the network design and distribution decisions of company in introducing its product in a new metropolitan city.

    2. Modelling and Implementing a Risk Mitigation Framework in Alcoa

I developed a risk mitigation methodology which we implemented in Alcoa. It was proved that using this methodology we found 10%
more risk causing events within two weeks of implementation.

    3. Designing a Safety System inside Y12

The risk mitigation methodology which I developed was applied to nuclear environment with a few changes. The project proved the
versatility of the methodology and its application.

    4. Project Eric
Utilized assistive technology to remove communication barriers in the public transportation systems for passengers with disabilities. I
worked on surveys and surveyed people on buses to identify barriers.

    5. Activation Area Process Flow Optimization in Johnson Matthey

The project is to use lean tools in the chemical industry to increase the production allied with the increase of capacity. We increased
the production by 26% from previous months production.

    6. Optimization of Product Sample Analysis in Johnson Matthey

The project is to apply lean tools in the quality lab. We achieved a reduction in lead time of 18%, also we brought in sustainability
proposing a new template for recording values.

    7. Design and Fabrication of Portable Brick Manufacturing Machine

A semiautomatic brick manufacturing machine was designed and fabricated to make bricks at a reduced cost. I designed the machine
in ProE and fabricated the actuator mechanism for the machine.

    8. Slotter Attachment in Lathe

The project dealt with an attachment of a slider crank mechanism to the lathe machine which could be used to make slots and
keyways which is same as a real slotter machine. I designed the slider crank mechanism to be used in the attachment.




                                                                                          Candidate's Name               2

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