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Position Summary:

• Accurately and efficiently overhauls/repairs, tests, assembles, and trouble shoots a variety of complex in and out of production products.
• Works on products that contain mechanical, electronic, and dual hydraulic systems.
• Works with cross divisional product lines (pneumatic, fuel, hydraulic).
• Actively contributes to lean initiatives to increase productivity and reduce costs.
• Routinely works independently in both assembly and test.

ESSENTIAL FUNCTIONS:

• Performs complex overhaul/repair, test, and assembly functions utilizing mechanical skills, mechanical/electronic tools, test equipment, assembly fixtures, and inspection measurement equipment in a manufacturing environment.
• Adapts to varied conditions based on how products return from the field.
• Reviews purchase orders to verify customer return goods and provides price quote estimates to Contracts.
• Researches and evaluates product failures and serviceability levels independently. - - -- Analyzes, determines, and recommends repair solutions, incorporating multiple variables, to return products to serviceable condition on majority of components.
• Signs off that work is complete and that products are in serviceable condition for air flight.
• Provides floor leadership in coordinating workload priorities.
• Manages workflow in cells and makes appropriate accommodations based on business demand.
• Sets up complex test equipment on the majority of products to measure and record valve or system conformance to test specifications.
• Sets up test stands with appropriate plumbing for hydraulic, pneumatic, fuel, and cryogenic tests from required product test specifications.
• Verifies accuracy of test stand and set up prior to testing and makes necessary adjustments to attain specific test results.
• Trouble shoots at all levels and resolves set up problems independently.
• Conducts tests using common and/or computerized data acquisition equipment (i.e. Labview), and interprets/records test results on data forms.
• Uses X Y recorders, oscilloscopes, transducers, and other related equipment. Troubleshoots and reworks malfunctions disclosed by test data independently.
• Performs diagnostic teardown and rebuilding of product, including evaluation of suitability of components, according to customer specifications.
• Produces and inspects assemblies that conform to product specifications.
• Assembles, tests, and/or solders to customers and/or industry standards.
• Responsible for the entire paperwork packaging of the unit.
• Interprets blueprints, engineering orders, assembly routes, test specifications, service bulletins, customer requirements, and quality directives.
• Works with Technical Publications on the writing and validation of technical instructions for Components Maintenance Manuals.
• Actively leads lean initiatives by identifying and providing suggestions on areas for improvement.
• Routinely interfaces with support functions to solve product problems and conduct work according to business contract.
• Performs investigations with engineering and/or government agencies on service related problems.
• May perform machining operations related to product acceptance procedures (i.e. pre /re trim).
• May travel to the customer to research, identify, and repair product failures.
• Observes all safety rules and maintains a foreign object damage (FOD) free work area. - Ensures all equipment is calibrated in accordance with calibration schedule. Conducts training and mentors less experienced team members.
• May perform other related responsibilities.

Job Requirements:

• 7 10 or more years direct industry related experience in both assembly and test in a high technology manufacturing environment.
• Able to work independently with no supervisory guidance.
• Demonstrate a broad and comprehensive understanding of a varied complex hydraulic, pneumatic, and/or fuel products involving electronics, dual hydraulic systems, and multiple parts.
• Possess extensive historical knowledge of product and process situations that are normally encountered. Able to independently overhaul/repair, test, and assemble 90% of the assigned product line.
• Able to research problems and develop solutions, incorporating multiple variables, to successfully repair products to serviceable condition without assistance.
• Works with products never touched before. Able to set up test fixtures independently.
• Able to adapt to procedures, techniques, and/or processes to meet special needs on varied assignments.
• Able to read and understand blueprints, route sheets, and test specifications. Perform semi complex mathematical calculations, as well as demonstrate effective verbal, written, and moderate computer skills.
• Possess extremely strong mechanical reasoning. Hydraulic and/or electrical background required. Measurement conversion and fluids theory knowledge required for test applications. Leakage, flow, friction, and pressure knowledge required.
• Able to take a lead role in implementing lean initiatives. Possess exceptional interpersonal communication skills, as well as the ability to work in a team environment on research and solution development. Possess excellent mentoring and training skills
• Able to interpret reports and use standard business software applications.
• Able to use employee self service system to access on line information and use specialized automated systems (i.e. PMR, TORS, e mail).
• Requires specialized certification specific to division requirements (i.e. FAA repair license, certified operator, soldering certification).
• Ability to effectively demonstrate team member competencies and participate in goal setting, performance feedback, and self development activities.

TYPICAL MENTAL AND PHYSICAL DEMANDS

• While performing the duties of this job, the team member is required to walk, stand, and sit for extended periods of time.
• The team member is required to demonstrate manual dexterity and use hands to assemble parts and use test equipment.
• Specific vision abilities required by this job include close vision.
• Also expected of the team member is regular attendance, the ability to work cooperatively and professionally with others.
• May be required to lift up to 50 lbs.