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Maintenance Reliability Engineer
Location:
US-WV-Ravenswood
Jobcode:
3607574
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Maintenance Reliability EngineerRavenswood, WVPermanent PositionSalary: $100-110 k + benefits+ Relocation and Bonus.Roles and ResponsibilitiesEnsures failure modes addressed with PMs are appropriate.Performs cost / benefit analysis to set correct frequency of tasks in PM system.Ensures that all assets have a job plan on file (both proactive and reactive)Supports the Maintenance Engineer and Stores with availability simulation to verify stores adjustments.Alerts Stores function when stocking modifications are warranted based on usage, failure analysis and changes in task frequency.Responsible for changes to the equipment maintenance plan based on analysis of asset failure data, in coordination with the Maintenance Engineer for the asset.Ensures use of Condition Monitoring information is included in turn-around master plan decision making process.Assists Maintenance Engineer with reliability analysis of proposed equipment modifications.Makes specific recommendations to improve machinery performance and reliability based on analysis of process and failure data.Responsible for analysis of spares usage and failure data to determine proper stocking levels based on failure data, usage and simulation modeling of the Engineered Maintenance StrategyDevelops and manages the Predictive Maintenance / NDT process for the purpose of early identification and elimination of asset defects.Responsible for Predictive Maintenance / NDT alarm management and communicationResponsible for performing statistical analysis on machinery failure data and work order closing codes to determine whether adjustments to the Engineered Maintenance Strategy are warranted.Responsible for the development of (failure) codes for the Work Order systemDevelops specific procedures for verification of an assets fitness for return to service and verifies those procedures were performed.Leads the Root Cause Analysis effort as a part of a proactive strategy.Leads the Root Cause Failure Analysis effort for sporadic failures (typically uses Logic Tree incident analysis)Develops specific operational procedure changes to help mitigate future system (link removed)talogues and databases the RCA / RCFA results and subsequent action itemsAnalyzes plant wide failure data and downtime scenarios to calculate relevant trigger points for RCFA.Secondary source of technical assistance for Maintenance Supervisors and Crafts personnel in the form of specific, technical data on system configuration and performanceResponsible for the design and management of the plant asset hierarchy, asset criticality database and the failure modes criticality database in coordination with the Maintenance ManagerDevelops and utilizes specific metrics for the process, system, asset and component reliability.Develops the preventive maintenance strategy for the stored spares.Develops a testing strategy incoming new and rebuilt spare.Develops a testing strategy for OEM testing compliance.Applies reliability analysis to new designs to determine the process system, asset and component reliability.Determines single point failures.Reviews and / or develops commissioning procedures for new system, asset and component design in coordination with Maintenance EngineerReviews and / or develops strategies for OEM warranty issues and claims.Reviews and / or develops machinery modification plans to deal with single-point failure scenarios.Develops specific maintenance and operational start-up procedures for new installations.Responsible for developing / reviewing new equipment purchase specifications for reliability and maintainability.Uses Reliability analysis tools to determine operational reliability of system, asset and components.Helps determine the Quality Assurance / Quality Control test points and procedures to maximize operational reliability.Aids in the development of alarms designed to determine and verify acceptable operation.Develops assessment activities centered around operability and performance optimization.Develops operator care tasks as a part of the Equipment Maintenance PlanDevelops the Risk Management StrategyResponsible for performing quantitative analysis on new projects / strategies and determining project / strategies viability based on corporate values and standards.Analyzes process and / or failure data to determine the need for improved craft skills.Identifies / conducts / arranges technical training for Predictive Maintenance / NDT personnel.RequirementsTechnical Skills and Experience:Bachelors degree in engineering3-5 Years of industrial maintenance experience with proven track recordReliability Engineering experience and knowledge of operating departmentsStrong interpersonal skills, with the ability to communicate and coach effectively in verbal and written formats.Strong time management skillsProject coordination experience, scheduling, planning and communications.Microsoft Project, Excel, Word proficiency required HIGHLY SKILLEDComputerized Maintenance Management Systems Experience required.Good working knowledge of Predictive, Proactive and Precision Maintenance and their associated toolsKnowledge & Skills:Ability to work in a constrained environment (deadlines, costs, able to work under pressure) and ability to drive multiple projects in parallel, which interfere with each other.Decision Quality Makes good and timely decisions that keep the organization moving forward.Ability to be flexible and to adjust priorities as necessary to meet changing conditions.Drives Results Consistently achieves results, even under tough circumstances.Optimizes Work Processes Knows the most effective and efficient processes to get things done, with a focus on continuous improvement.Builds partnerships and works collaboratively with others to meet shared objectives.Holds self and others accountable to meet commitments.Provides direction, delegates, and removes obstacles to get work done.

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