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Mechanical Product Reliability Engineer
Location: US-MI-Auburn Hills, MI
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Location: Auburn Hills, MI GENERAL SUMMARY Support Reliability Engineering and Systems Engineering vehicle development associated tasks for Internal Research and Development (IRAD) and government contracted assignments. The support is through performing various tasks such as, database development and customization, test data analysis, data statistical analysis, gathering technical data and assisting in presentation material preparation. PRINCIPAL DUTIES AND RESPONSIBILITIES - Develop, conduct and facilitate component/subsystem/system FMEA, FMECA, DRBFM Analysis, including RCM Analysis and FTA, with cross-functional teams, e.g., system and design engineers, QA, manufacturing, test personnel, etc.
- Collaborates with cross-functional teams to determine root causes and potential corrective actions related to design and reliability deficiencies throughout the design development, integration, and test phases; and incorporating seen failure modes into the FACARs, FMEAs and FMECAs.
- Review, track and respond to Test Incident Reports (TIR) / Failure Corrective Action Reports (FACAR) for assigned subsystems.
- Collaborates with Product Teams, IPTs and System & Maintenance Engineers to evaluate and identify opportunities to improve system reliability and cost savings for maintenance.
- Develop & update RAM documentation including, but not limited to DFR, FMEA/FMECAs, RCM Analysis, TIRs/FACARs, and create packages for Assessment & Scoring Conferences.
- Assist in prepare materials for management, customers &/or IPT meetings that address product reliability issues, as required.
- Support Risk Management Processes by identifying, documenting, status and manage risks, as necessary.
- Prepare and participate in program/customer Failure Prevention Review Board (FPRB) & Configuration Control Board (CCB), and IPT, while reporting on status and metrics.
- Assist with failed test components, subsystems within the RAM returned material area and routed to product engineering, suppliers and external test labs which entails receipt, tag and track and manage parts
- Review Reliability Contractual Data Requirements & Deliverables
- Support other systems engineering teams when possible, such as Requirements, Systems Architecture, M&S/FEA Group, Test Engineering, etc
- Experienced writer, able to create, author and publish accurate test reports for internal and external customer(s), with little to no assistance.
- Ability to support and lead Test Engineering work assignments independently, while instrumenting, acquiring and reduce test data. This may require leading a small team in an overall project assignment.
- Manage and maintain the instrumentation database, GAGETrak, which entails ensuring the test equipment has been calibrated. This included notifying the Test Manager when instrumentation requires calibrated 1-2 months prior to recalibration. Preform other duties and special tasks as assigned.
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